Custom Foam Products On Time & On Spec
Fast-track your results with our reliable team of foam experts. Merryweather Foam is an industry leader in foam fabrication and distribution.
WHY MERRYWEATHER?
1,000+ FOAM MATERIALS AVAILABLE
Skip the hassle of coordinating with multiple suppliers to fulfill your foam product needs. We offer cutting-edge foam solutions from over 1,000 types of foam to match your specific needs, applications, and requirements.
WE REPLY IN HOURS, NOT DAYS
Leave us a message – and you’ll get a speedy reply from a real person! We understand the frustration of putting your entire project on hold while you wait for a response to quote or sample requests. Our customer service team takes pride in being responsive and knowledgeable, so you can keep your project moving forward.
LAMINATED FOAM PRODUCTS
Streamline your supply chain with our cost-efficient adhesive lamination capabilities. By combining materials with various characteristics you can achieve the combination of properties you need to enhance product performance.
INDUSTRY TRUSTED
INDUSTRIES WE SERVE
We configure foam for simple and highly engineered products in a broad range of industries including:
MEDICAL INDUSTRY
Foam products are crucial in healthcare. Medical mattresses and cushions keep patients comfy, foam aids ensure safety during procedures, and orthopedic supports offer stability. Choosing a foam manufacturer that specializes in quality and durability is key to the medical industry.
INDUSTRIAL INDUSTRY
Merryweather excels in making top-notch industrial foam. From gaskets and seal applications, to insulation and packaging inserts. Manufactured industrial foam products protect delicate equipment during shipping and can impact safety and energy efficiency.
AUTOMOTIVE INDUSTRY
Foam products are vital for quieter, safer, and more comfortable cars. Create comfy, safe seating, reduce noise with soundproofing, and keep vehicle components airtight with specialized manufactured foam from Merryweather.
APPLIANCE INDUSTRY
Foam is a must for better home appliances. Quality insulation saves energy, vibration control makes appliances quieter, and safety padding enhances protection. Choose a specialized manufacturer for improved efficiency and safety for manufactured appliances.
FEATURED MATERIALS
We provide custom fabrication for 1,000+ different types of foam! Merryweather Foam materials are used for products ranging from custom gaming mats that convert an ordinary table into a game table to machine-washable loofahs, medical devices, and beyond.
PORON® URETHANE FOAM
Developed by Rogers Corporation, PORON® is formulated for exceptionally elastic and highly predictable performance with superior recovery characteristics.
OPEN CELL POLYURETHANE
This lightweight material can be cut, molded, or shaped to fit into any application, making it a versatile choice for a wide variety of foam fabrication needs.
CROSS-LINKED POLYETHYLENE
With a compact feel, resistance to water, and the ability to protect class “A” surfaces, this foam material is used extensively in the packaging of medical products and equipment.
CUSTOM PRODUCTS WITH ADHESIVE LAMINATION
We offer specialized adhesive lamination, which uses pressure and heat to create permanent bonds between different materials. This capability allows for the creation of composite materials with a combination of desired characteristics. Merryweather Foam stands out from much of our competition by offering versatile bonding methods and customization options for specified lengths and widths, ensuring tailored solutions for your manufacturing needs. We also manufacture sheet stock with adhesive backing, allowing for easy and secure attachment of foam materials to different surfaces.
YOUR ONE-STOP MANUFACTURING PARTNER WE MAKE YOUR PRODUCT FROM START TO FINISH.
We can support you as a fully outsourced manufacturing partner. Our comprehensive foam fabrication services include CNC cutting, precision slitting, adhesive lamination, and more to meet all of your product specifications. We also offer additional in-house services to get your product to market faster. Rely on our team for quick and flexible research and development, custom design and engineering, bagging and tagging, custom kitting and packaging, hand part assembly, and foam printing.
HIGH-QUALITY FINISHED PARTS
Merryweather Foam transforms raw foam materials into precise, customized components that meet exact specifications. Our experts will ensure that your finished parts not only adhere to stringent standards but also exhibit superior performance across various applications.
FULL CONTRACT MANUFACTURING
Our full contract manufacturing services ensure a seamless and efficient process for Merryweather Foam customers. We can manage your entire production cycle—from design and prototyping to final assembly—offering a turnkey solution for your custom foam product needs.
WE REPLY IN HOURS, NOT DAYS
Get your project rolling with the responsive support you need, from a real person! We offer quick turnaround times for quotes and samples. Returns are simple. There’s a reason why our family-owned company has been an industry leader since 1948. From initial concept to on-time delivery, our team combines experience, innovation, and excellent customer service to help you get the job done faster.
“My company handles over 10,000 products. The team at Merryweather has worked with me on many occasions to help me choose the right foam for the right application. Merryweather Foam is easy to work with and has helped me find solutions that I can pass along to my customers.“
Bill R. | Industrial Product Distributor
