Custom Foam Products On Time & On Spec
Fast-track your results with our reliable team of foam experts. Merryweather Foam is an industry leader in foam fabrication and distribution.
WHY MERRYWEATHER?
1,000+ FOAM MATERIALS AVAILABLE
Skip the hassle of coordinating with multiple suppliers to fulfill your foam product needs. We offer cutting-edge foam solutions from over 1,000 types of foam to match your specific needs, applications, and requirements.
WE REPLY IN HOURS, NOT DAYS
We provide quotes and samples within 24 hours, so you can keep your project moving. Quick turnaround times enable you to meet project deadlines and respond to market demands more effectively.
LAMINATED FOAM PRODUCTS
Streamline your supply chain with our cost-efficient adhesive lamination capabilities. By combining materials with various characteristics you can achieve the combination of properties you need to enhance product performance.
INDUSTRY TRUSTED
Industries We Serve
We configure foam for simple and highly engineered products in a broad range of industries including:
Medical INDUSTRY
Foam products are crucial in healthcare. Medical mattresses and cushions keep patients comfy, foam aids ensure safety during procedures, and orthopedic supports offer stability. Choosing a foam manufacturer that specializes in quality and durability is key to the medical industry.
Industrial INDUSTRY
Merryweather excels in making top-notch industrial foam. From gaskets and seal applications, to insulation and packaging inserts. Manufactured industrial foam products protect delicate equipment during shipping and can impact safety and energy efficiency.
Automotive INDUSTRY
Foam products are vital for quieter, safer, and more comfortable cars. Create comfy, safe seating, reduce noise with soundproofing, and keep vehicle components airtight with specialized manufactured foam from Merryweather.
Appliance INDUSTRY
Foam is a must for better home appliances. Quality insulation saves energy, vibration control makes appliances quieter, and safety padding enhances protection. Choose a specialized manufacturer for improved efficiency and safety for manufactured appliances.
Featured materials
We provide custom fabrication for 1,000+ different types of foam! Merryweather Foam materials are used for products ranging from custom gaming mats that convert an ordinary table into a game table to machine-washable loofahs, medical devices, and beyond.
PORON® Urethane
Foam
Developed by Rogers Corporation, PORON® is formulated for exceptionally elastic and highly predictable performance with superior recovery characteristics.
Open Cell
Polyurethane
This lightweight material can be cut, molded, or shaped to fit into any application, making it a versatile choice for a wide variety of foam fabrication needs.
Cross-Linked
Polyethylene
With a compact feel, resistance to water, and the ability to protect class “A” surfaces, this foam material is used extensively in the packaging of medical products and equipment.
CUSTOM PRODUCTS WITH ADHESIVE LAMINATION
We offer specialized adhesive lamination, which uses pressure and heat to create permanent bonds between different materials. This capability allows for the creation of composite materials with a combination of desired characteristics. Merryweather Foam stands out from much of our competition by offering versatile bonding methods and customization options for specified lengths and widths, ensuring tailored solutions for your manufacturing needs.
Your One-Stop Manufacturing Partner
We can support you as a fully outsourced manufacturing partner. Our comprehensive foam fabrication services include CNC cutting, precision slitting, adhesive lamination, and more to meet all of your product specifications. We also offer additional in-house services to get your product to market faster. Rely on our team for quick and flexible research and development, custom design and engineering, bagging and tagging, custom kitting and packaging, hand part assembly, and foam printing.
We Reply in Hours,
Not Days
Get your project rolling with the responsive support you need, from a real person! Quotes and samples are provided within 24 hours, guaranteed. Returns are simple. There’s a reason why our family-owned company has been an industry leader since 1948. From initial concept to on-time delivery, our team combines experience, innovation, and excellent customer service to help you get the job done faster.
Kick Off Your Project with a Custom Quote
Our experts want to help you find the right solution to your foam challenges.