Since 1948, Merryweather Foam has been a top choice among trusted manufacturers, fabricating specialized foam components for customers across the medical, automotive, industrial, packaging industries, and more. We offer expert engineering and design services that streamline manufacturing processes and enhance product functionality and reliability. Keep reading to see how our team can support your next project.
Our Engineering & Design Service Options
With decades of experience, Merryweather Foam delivers tailored solutions through in-house foam manufacturing and advanced foam fabrication capabilities. We offer design and engineering services, as well as expert assembly, foam printing, laminating and a wide range of CNC cutting capabilities. At every stage of your project, Merryweather Foam delivers speed, precision, quality, and excellent customer service. Explore our engineering and design services:
Prototyping
We offer expert prototyping services as part of our comprehensive engineering and design solutions. From rapid prototyping to thorough testing, we ensure your concept is both functional and ready for production. Our specialization in engineering foam products ensures exact specifications are met, helping you quickly refine and validate your design. With a focus on precision performance and innovation, our team of experts can transform ideas into tangible prototypes that pave the way for successful foam manufacturing.
Material Selection
Looking for polyurethane (PU) foam manufacturers or urethane foam manufacturers? We’ve got you covered. No matter the project you are preparing to tackle, our team of experts walk you through the process of material selection, ensuring you get the right foam, every time. Merryweather Foam partners with industry-leading raw material providers to offer 1,300+ materials in 100+ classifications that meet the performance, aesthetic and compliance demands of your application. Whether you need Open Cell Polyurethane (PU) for air or fluid filtration, Viscoelastic Foam for bedding applications, Nonwoven solutions, or another custom solution, Merryweather is the right foam product manufacturer for you!
Design Optimization
At Merryweather Foam, our design optimization services focus on refining your concepts for maximum efficiency, cost-effectiveness, and performance. As trusted foam product manufacturers, we work closely with you to streamline every aspect of your design, reducing material waste, improving functionality, and ensuring manufacturability.
With years of experience engineering foam products across a range of industries, we turn your initial ideas into scalable solutions that meet both technical and budgetary goals.
Custom Fabrication
As a leading custom foam manufacturer, Merryweather Foam specializes in custom cutting, shaping, and molding of foam materials to meet your exact specifications. From intricate parts for medical devices to durable components for automotive applications, our custom fabrication services deliver precision and consistency. You can trust us to turn raw materials into high-performance solutions tailored to your unique project requirements.
CAD/CAM Support
The team at Merryweather Foam provides full CAD/CAM support to ensure seamless integration with your workflows. We work with all major CAD/CAM file formats, making it easy to collaborate and move from design to production without unnecessary delays or data conversion issues. This capability allows us to quickly translate your digital designs into carefully engineered foam parts, ensuring accuracy and efficiency throughout the foam manufacturing process.
Choose Merryweather Foam for Custom Fabrication
For nearly 80 years, Merryweather Foam has been a leader in engineered foam products. We support industries ranging from medical to automotive, delivering foam solutions that help real people every day. Engineering high-quality, reliable foam components is our specialty. You can count on our commitment to trusted products and dedicated customer service to get the job done right.
Request a Quote Today
Our experienced team is ready to support your next foam fabrication project, from prototyping through production. With facilities strategically located in three regions across the country, we maximize delivery speed and can ship your custom foam order anywhere in the U.S. Request a quote from Merryweather Foam today!
