Custom Foam Supplies for the Automotive Industry

Automotive manufacturers depend on foam materials to enhance thermal insulation within their vehicles, ensuring optimal temperature regulation for passengers and cargo alike. Just as appliances rely on foam to keep cold items cold and hot items hot, vehicles—from sedans to trucks—rely on foam for increased thermal efficiency.
To meet consumer demands for energy-efficient vehicles without inflating costs, manufacturers turn to foam materials engineered to precise specifications. At Merryweather, we specialize in producing custom foam products tailored to the automotive industry’s needs, offering versatility in density and performance to ensure vehicles maintain comfort and efficiency on the road.

Interior of car

Applications for Automotive Foam Products

Automotive foam products are pivotal in enhancing operational efficiency and outcomes across the automotive industry. From custom packaging solutions for automotive parts to shock-absorbing materials for vehicle components, Merryweather specializes in streamlining the process of sourcing, designing, and fabricating automotive foam products to meet your specific requirements. Whether you’re in need of protective foam inserts for delicate automotive equipment or specialized foam structures for automotive applications, Merryweather offers comprehensive solutions tailored to optimize your automotive processes.

Gasketing & Sealing

Sound Dampening

Dunnage Racks

Insulation

Comfort & Cushioning

Vibration Dampening

Your Outsource Automotive
Foam Manufacturing Partner.

Bring us your automotive supply challenge – we’ll help you overcome it! We establish strong partnerships with our automotive customers by guiding them through every step of the foam fabrication process, from prototyping to production to packaging.

Warehouse employee wearing high-visibility gear smiles while on the phone

“My biggest challenge was deciding on which type of foam & silicone would best fit my needs. Because there are so many types of materials available, it can be time consuming to learn about all the different materials available and their specifications. Merryweather Foam was able to help me get the right materials that I needed to complete my product. Their work was completed on time – each and every time.“

Rob S. | Electronic Device Manufacturer

Warehouse employee wearing high-visibility gear smiles while on the phone

“We struggled with getting the best design for two of our products. I was concerned that the final cost would be very expensive, but Merryweather worked closely with us to hit our product requirements and price point. After a few different samples, the foam parts were a perfect fit.“

Evan G. | Audio Equipment Manufacturer

Warehouse employee wearing high-visibility gear smiles while on the phone

“My company handles over 10,000 products. The team at Merryweather has worked with me on many occasions to help me choose the right foam for the right application. Merryweather Foam is easy to work with and has helped me find solutions that I can pass along to my customers.“

Bill R. | Industrial Product Distributor

We Offer A Wide Range Of Services And Capabilities For The Automotive Industry

Merryweather is dedicated to advancing automotive technologies and devices that improve efficiency and functionality on the road. From precision CNC cutting to expert adhesive lamination, custom foam printing to efficient kitting and packing of automotive supplies, we offer a complete suite of services for automotive foam manufacturing. Discover our capabilities in automotive foam processing and manufacturing, and connect with us today to start customizing your automotive supplies.

Foam Fabrication

CNC: Water Jet Cutting

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Foam Fabrication

CNC: Contour Cutting

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Foam Fabrication

CNC: Digital Knife Cutting

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Foam Fabrication

Precision Foam Skiving

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Foam Fabrication

Flatbed Die Cutting

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Foam Fabrication

Rotary Die Cutting

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Foam Fabrication

Precision Slitting

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Foam Fabrication

Adhesive Lamination

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Foam Fabrication

Hot Wire Form Cutting

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In-House Services

Bagging & Tagging

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In-House Services

Custom Kitting & Packaging

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In-House Services

Custom Design & Engineering

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In-House Services

Hand Part Assembly

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In-House Services

Foam Printing

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