Medical Foam Supplies for the Healthcare Industry
Custom medical foam products add comfort, flexibility, and functionality across many healthcare settings. From orthopedic supplies and positioning wedges to prosthetic foam pads and medical-grade cushioning for surgical equipment, Merryweather’s medical foam improves the patient experience and supports better outcomes. Our ISO 13485:2016 and ISO 9001:2015 certified quality management systems meet the standards expected in hospitals, surgical suites, and other clinical environments. Whether you’re prototyping a medical device or specifying an adhesive foam pad, we can support you with our medical foam fabrication capabilities and sampling options.
Applications for Medical Foam Products
Merryweather Foam is a US-based custom foam manufacturer that designs and produces medical foam supplies under ISO 9001:2015 and ISO 13485:2016 quality systems. Using PORON® Microcellular Urethane, reticulated polyurethane, cross-linked polyethylene, and more than 1,300 other materials, we fabricate prosthetic pads, positioning wedges, custom orthotics, filters, and protective packaging that improve patient experience and clinical outcomes.
Medical Positioning Devices
Sound Dampening
Prosthetic Devices
EKG Pads
Orthotic Inserts
Blood Filtration & Oxygenation
Air Filtering
Medical Device Packaging
| Application | Specific Use | Benefit |
|---|---|---|
| Medical Positioning Devices | Foam wedges that hold a limb or torso in place during procedures and recovery | Eases discomfort and supports proper healing during therapy |
| Sound Dampening | Acoustic foam lining walls and partitions in offices, clinics, and surgical suites | Keeps patient conversations and sensitive information private |
| Prosthetic Devices | Foam pads set between hard prosthetic parts and the patient’s skin | Reduces skin abrasion and improves daily comfort |
| EKG Pads | Gel-impregnated foam pads placed on the skin during readings | Delivers accurate readings without the messy step of applying gel |
| Orthotic Inserts | Shaped foam inserts worn inside footwear | Relieves painful foot conditions with durable, lasting support |
| Blood Filtration & Oxygenation | Reticulated foam filters inside heart-lung machine circuits | Breaks up air bubbles to keep blood safe for circulation |
| Air Filtering | Foam filters in facility air systems and respiratory devices such as nebulizers | Cleaner air for facilities and reliable delivery in respiratory care |
| Medical Device Packaging | Custom foam inserts and sheets that cradle devices and components in transit | Protects biologics and delicate machinery from transport damage |
Your Outsource Medical Foam Manufacturing Partner.
Bring us your medical supplies challenge and we’ll help you solve it. A family-owned U.S. foam manufacturer, Merryweather builds relationships with medical industry customers across every stage of the process, from prototyping to production to custom foam sheets for medical equipment packaging.
“My biggest challenge was deciding on which type of foam & silicone would best fit my needs. Because there are so many types of materials available, it can be time consuming to learn about all the different materials available and their specifications. Merryweather Foam was able to help me get the right materials that I needed to complete my product. Their work was completed on time – each and every time.“
Rob S. | Electronic Device Manufacturer
“We struggled with getting the best design for two of our products. I was concerned that the final cost would be very expensive, but Merryweather worked closely with us to hit our product requirements and price point. After a few different samples, the foam parts were a perfect fit.“
Evan G. | Audio Equipment Manufacturer
“My company handles over 10,000 products. The team at Merryweather has worked with me on many occasions to help me choose the right foam for the right application. Merryweather Foam is easy to work with and has helped me find solutions that I can pass along to my customers.“
Bill R. | Industrial Product Distributor
Merryweather Offers More Services to a Wide Range of Industries
From design and engineering, assembly, foam printing, laminating and a wide range of CNC capabilities… Merryweather foam offers speed, precision and high quality.
Merryweather In-House Services
Make Merryweather Foam is your one-stop shop for a full range of industrial foam manufacturing services. Learn more below about all of our in-house capabilities – all available in one, LEAN-operated, efficient location.
Custom Foam Medical Examples
Face Shield
Intubation Piece
Wrist Straps
Featured Material Poron Microcellular Polyurethane
PORON® is a type of urethane foam developed by Rogers Corporation.
- Rebounds to 99.8% of its original thickness
- Excellent choice for many gasketing applications.
- Available in many densities, thicknesses, and surface finishes.
Medical Application Case Studies
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Seven Surprising uses for Reticulated Foam
Ever unloaded the dishwasher and found the spoons or knives didn’t come clean because they were stuck together? Well imagine that happening with surgical instruments.
Read More -
Measuring Brain Waves Using Open Cell Foam
A leading provider in the healthcare sector was in need of a solution to prevent saline testing fluids from leaking from skull caps worn by EEG testing patients.
Read More
Get a Quote for Your
Custom Foam Project
Connect with Merryweather Foam to discuss your custom foam fabrication or contract manufacturing needs. We’ll help identify the right materials and processes.
