Medical Foam Supplies for the Healthcare Industry

Custom medical foam products add comfort, flexibility, and functionality to many healthcare situations. From custom medical orthopedic supplies to medical foam wedges to custom prosthetic foam pads and beyond, medical foam supplies can enhance the patient experience and lead to better outcomes.
Whether you’re prototyping a modified medical device or looking for a specific medical adhesive foam pad shape or size, Merryweather can help. Learn more about our medical foam fabrication capabilities and sampling options for the medical industry.

Applications for Medical Foam Products

Medical foam supplies help improve both patient experience and clinical outcomes.
Innovative foam solutions for the medical industryFrom prosthetic foam pads to medical foam positioning wedges to custom orthotics and beyond, Merryweather makes it easy to find, design and fabricate the right medical supplies for your needs.

Medical Positioning Devices

Sound Dampening

Prosthetic Devices

EKG Pads

Orthotic Inserts

Blood Filtration & Oxygenation

Air Filtering

Medical Device Packaging

Your Outsource Medical
Foam Manufacturing Partner.

Bring us your medical supplies challenge – we’ll help you overcome it! We build relationships with our medical industry customers by working through every stage of the foam fabrication process from prototyping to production to packaging.
Warehouse employee wearing high-visibility gear smiles while on the phone

“My biggest challenge was deciding on which type of foam & silicone would best fit my needs. Because there are so many types of materials available, it can be time consuming to learn about all the different materials available and their specifications. Merryweather Foam was able to help me get the right materials that I needed to complete my product. Their work was completed on time – each and every time.“

Rob S. | Electronic Device Manufacturer

Warehouse employee wearing high-visibility gear smiles while on the phone

“We struggled with getting the best design for two of our products. I was concerned that the final cost would be very expensive, but Merryweather worked closely with us to hit our product requirements and price point. After a few different samples, the foam parts were a perfect fit.“

Evan G. | Audio Equipment Manufacturer

Warehouse employee wearing high-visibility gear smiles while on the phone

“My company handles over 10,000 products. The team at Merryweather has worked with me on many occasions to help me choose the right foam for the right application. Merryweather Foam is easy to work with and has helped me find solutions that I can pass along to my customers.“

Bill R. | Industrial Product Distributor

We Offer A Wide Range Of Services And Capabilities For The Medical Industry

Merryweather is honored to play a part in medical technologies and devices that help improve and save lives. From CNC cutting to adhesive lamination to custom foam printing to kitting and packing your custom medical supplies, we’re your one-stop shop for a full range of medical foam manufacturing services. Learn more about our medical foam processing and manufacturing capabilities – and reach out today to get started customizing your medical and EKG supplies.

Foam Fabrication

CNC: Water Jet Cutting

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Foam Fabrication

CNC: Contour Cutting

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Foam Fabrication

CNC: Digital Knife Cutting

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Foam Fabrication

Precision Foam Skiving

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Foam Fabrication

Flatbed Die Cutting

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Foam Fabrication

Rotary Die Cutting

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Foam Fabrication

Precision Slitting

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Foam Fabrication

Adhesive Lamination

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Foam Fabrication

Hot Wire Form Cutting

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In-House Services

Bagging & Tagging

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In-House Services

Custom Kitting & Packaging

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In-House Services

Custom Design & Engineering

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In-House Services

Hand Part Assembly

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In-House Services

Foam Printing

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Custom Foam Medical Examples

Face Shield

Intubation Piece

Wrist Straps

Get a Custom Quote
for Your Project

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