We Produce Your Custom Foam Parts!

We’re your one-stop manufacturing partner for custom foam fabrication and full contract manufacturing. From design and prototyping to final assembly, we ensure on time and on spec solutions that streamline your production process.

Young woman with injury of neck visiting doctor in clinic.
monochrome photo of soundproofing foam
Close-up of a person adjusting a microphone in a soundproofed recording booth. The microphone is mounted on a stand with a large pop filter, surrounded by acoustic foam panels to reduce noise.
black leather auto interior
A healthcare worker pushes a patient in a wheelchair down a bright, hospital hallway. The patient looks up at the worker, and both are smiling. The hallway is lined with windows, a few chairs, and an exit sign is visible.

How You Benefit

At Merryweather Foam, we pride ourselves on our ability to combine experience, innovation and excellent customer service. We have the knowledge, manpower and equipment to help you get the job done.

ISO Certifications

We proudly conform to the requirements of: ISO 9001:2015 Quality Management Systems & ISO 13485:2015 Medical Devices Quality Management for the fabrication, lamination and distribution of foamed and other polymers.

Part Number Serialization

We assign each foam item we manufacture a specific identifying number. This way, we can directly examine the manufacturing process that led to your product’s performance, and necessary adjustments can be made.

Responsive Support

We reply in hours, not days – and you’ll always talk to a real person when you call! With quick turnaround times for quotes and samples and responsive customer service, our experts help you get the job done faster.

Custom Foam Materials

Choose from a selection of over 1,321 different types and sizes of foam materials.

PORON® Microcellular Urethane

Common Applications:

Gasketing, Gap-filling, Buzz, Squeak, and Rattle

Expanded Polyethylene

Common Applications:

Packaging

Reticulated Polyurethane Foam

Common Applications:

Filtration, Foam Wedges

Urethane (Esters and Ethers)

Common Applications:

Cushioning, Packaging, Sound dampening

Silicone

Common Applications:

High-temperature applications, Medical

Low Permeability Foam

Common Applications:

Gasketing

Sponge Rubber

Common Applications:

Insulation, Mousepads

Cross-Linked Polyethylene

Common Applications:

Insulation, Dunnage

Warehouse employee wearing high-visibility gear smiles while on the phone

“My biggest challenge was deciding on which type of foam & silicone would best fit my needs. Because there are so many types of materials available, it can be time consuming to learn about all the different materials available and their specifications. Merryweather Foam was able to help me get the right materials that I needed to complete my product. Their work was completed on time – each and every time.“

Rob S. | Electronic Device Manufacturer

Warehouse employee wearing high-visibility gear smiles while on the phone

“We struggled with getting the best design for two of our products. I was concerned that the final cost would be very expensive, but Merryweather worked closely with us to hit our product requirements and price point. After a few different samples, the foam parts were a perfect fit.“

Evan G. | Audio Equipment Manufacturer

Warehouse employee wearing high-visibility gear smiles while on the phone

“My company handles over 10,000 products. The team at Merryweather has worked with me on many occasions to help me choose the right foam for the right application. Merryweather Foam is easy to work with and has helped me find solutions that I can pass along to my customers.“

Bill R. | Industrial Product Distributor

Industry Trusted

Get a Custom Quote
for Your Project

Our experts want to help you find the right solution to your foam challenges.

We respond in hours, not days!