WE MAKE CUSTOM
FOAM PRODUCTS

Replies in hours, not days
1,000+ foam materials available
35,000 unique products made and counting!

COMPLETED ON TIME – EACH AND EVERY TIME

“My biggest challenge was deciding on which type of foam & silicone would best fit my needs. Because there are so many types of materials available, it can be time consuming to learn about all the different materials available and their specifications. Merryweather Foam was able to help me get the right materials that I needed to complete my product. Their work was completed on time – each and every time.“

Rob S. | Electronic Device Manufacturer

MERRYWEATHER HIT OUR PRODUCT REQUIREMENTS AND PRICE POINT

“We struggled with getting the best design for two of our products. I was concerned that the final cost would be very expensive, but Merryweather worked closely with us to hit our product requirements and price point. After a few different samples, the foam parts were a perfect fit.“

Evan G. | Audio Equipment Manufacturer

MERRYWEATHER HELPED ME FIND SOLUTIONS THAT I CAN PASS ALONG TO MY CUSTOMERS

“My company handles over 10,000 products. The team at Merryweather has worked with me on many occasions to help me choose the right foam for the right application. Merryweather Foam is easy to work with and has helped me find solutions that I can pass along to my customers.“

Bill R. | Industrial Product Distributor

MERRYWEATHER HELPED ME FIND SOLUTIONS THAT I CAN PASS ALONG TO MY CUSTOMERS

Bill R. | Industrial Product Distributor

MEDICAL FOAM APPLICATIONS

FDA
Registered

ISO 9001:2015
Certified

Part Number
Serialization

Precision
Cut

Explore Medical Foam Solutions

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LARGE SELECTION OF POLYMERS FOR MEDICAL EQUIPMENT

Our commitment to achieving better healthcare outcomes through superior material performance is matched only by our dedication to top-notch chemistry.

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SAFEGUARD WITH
CHEMICAL-RESISTANT MATERIALS

Experience the reliability of our chemical-resistant polymers specifically designed for the medical industry, ensuring the preservation of mechanical properties and surface aesthetics even after repeated exposure to powerful disinfectants, providing uncompromising protection in sterlie environments.

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DURABILITY WITHOUT
SACRIFICING AESTHETICS

Aesthetics matter when it comes to medical equipment. Our advanced polymers not only offer outstanding appearance and a durable surface finish, but they also maintain their quality over time. With excellent colorability in both transparent and opaque grades, our materials empower you to seamlessly replace metal components with strong, lightweight plastics.

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INDUSTRY LEADER IN FOAM FABRICATION & DISTRIBUTION

Medical

Industrial

Automotive

Appliances

DELIVERING ON MORE THAN WHAT’S EXPECTED. THAT’S THE MERRYWEATHER DIFFERENCE.

Our mission? Find the right solution to your foam challenges & offer our support every step of the way — from initial concept to when the final piece is bagged. We create the pieces you need so you can get back to doing what you do best.

More Than Just Cutting Foam

In addition to foam cutting, our services range from custom packaging to engineering & more. Consider us your one-stop shop for all things foam fabrication.

Industry Leaders Since 1948

Merryweather has dedicated 70+ years evaluating, sourcing, and delivering the right materials for Fortune 500 companies and family-owned businesses alike.

Fast-track Your Results

Keep your team rolling with quick, 24-hour turnaround times for quotes and samples so you can fast-track projects instead of waiting for answers.

Kick-Off Your Project With Our Reliable Team Of Foam Experts

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OUR CAPABILITIES

CNC Cutting

Precision Slitting

Bagging & Tagging

Engineering Services

Precision Foam Skiving

Adhesive Lamination

Custom Kitting & Packaging

Hand Part Assembly

Die Cutting

Hot Wire Form Cutting

Custom Design

Foam Printing

Learn More About Our Capabilities

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FOAM SELECTION

Choose from a selection of over 1,321 different types of foam!

Reticulated Polyurethane

Polyethylene

Crosslinked-Polyethelane-modified-300x300-1-1

Cross-Linked Polyethylene

Silicone

Low Permeability Foam

Sponge Rubber

PORON® Urethane Foam

Microcellular Polyurethane Elastomer

AVAILABLE NOW FOR PURCHASE ON THE SITE!

PORON® MICROCELLULAR POLYURETHANES

PORON® is a particular type of urethane foam developed by Rogers Corporation. Formulated for exceptionally elastic and highly predictable performance, an open structure provides superior recovery characteristics. PORON® has a pore density of around 240 per linear inch, making it an excellent choice for many gasketing applications. Available in many densities, thicknesses, and surface finishes, providing wide design latitude.

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FAMILY OWNED AND OPERATED SINCE 1948

Since 1948, we have been industry leaders in fabricating unique, foam components for customers in the medical, sound absorption, automotive, and unique packaging industries. At Merryweather Foam, we pride ourselves on our ability to combine experience, innovation, and excellent customer service. We have the knowledge, manpower & equipment to help you get the job done.

WHY MERRYWEATHER?

At Merryweather Foam, we pride ourselves on our ability to combine experience, innovation, and excellent customer service. We have the knowledge, manpower & equipment to help you get the job done.