We Produce Your Custom Foam Parts!
We’re your one-stop manufacturing partner for custom foam fabrication and full contract manufacturing. From design and prototyping to final assembly, we ensure on time and on spec solutions that streamline your production process.
How You Benefit
At Merryweather Foam, we pride ourselves on our ability to combine experience, innovation and excellent customer service. We have the knowledge, manpower and equipment to help you get the job done.
ISO Certifications
We proudly conform to the requirements of: ISO 9001:2015 Quality Management Systems & ISO 13485:2015 Medical Devices Quality Management for the fabrication, lamination and distribution of foamed and other polymers.
Part Number Serialization
We assign each foam item we manufacture a specific identifying number. This way, we can directly examine the manufacturing process that led to your product’s performance, and necessary adjustments can be made.
Responsive Support
We reply in hours, not days – and you’ll always talk to a real person when you call! With quick turnaround times for quotes and samples and responsive customer service, our experts help you get the job done faster.
Custom Foam Materials
Choose from a selection of over 1,321 different types and sizes of foam materials.
PORON® Microcellular Urethane
Common Applications:
Gasketing, Gap-filling, Buzz, Squeak, and Rattle
Expanded Polyethylene
Common Applications:
Packaging
Reticulated Polyurethane Foam
Common Applications:
Filtration, Foam Wedges
Urethane (Esters and Ethers)
Common Applications:
Cushioning, Packaging, Sound dampening
Silicone
Common Applications:
High-temperature applications, Medical
Low Permeability Foam
Common Applications:
Gasketing
Sponge Rubber
Common Applications:
Insulation, Mousepads
Cross-Linked Polyethylene
Common Applications:
Insulation, Dunnage
Our Manufacturing Capabilities
“My biggest challenge was deciding on which type of foam & silicone would best fit my needs. Because there are so many types of materials available, it can be time consuming to learn about all the different materials available and their specifications. Merryweather Foam was able to help me get the right materials that I needed to complete my product. Their work was completed on time – each and every time.“
Rob S. | Electronic Device Manufacturer
“We struggled with getting the best design for two of our products. I was concerned that the final cost would be very expensive, but Merryweather worked closely with us to hit our product requirements and price point. After a few different samples, the foam parts were a perfect fit.“
Evan G. | Audio Equipment Manufacturer
“My company handles over 10,000 products. The team at Merryweather has worked with me on many occasions to help me choose the right foam for the right application. Merryweather Foam is easy to work with and has helped me find solutions that I can pass along to my customers.“
Bill R. | Industrial Product Distributor
Featured Material Poron Microcellular Polyurethane
PORON® is a type of urethane foam developed by Rogers Corporation.
- Rebounds to 99.8% of its original thickness
- Excellent choice for many gasketing, gap-filling, buzz, squeak, and rattle applications.
- Available in many densities, thicknesses, and surface finishes.
Industry Trusted
Get a Custom Quote
for Your Project
Our experts want to help you find the right solution to your foam challenges.
