WE MAKE CUSTOM MEDICAL INDUSTRY FOAM PRODUCTS

Water Jet Cutting

• Materials Up To 6′′ Thick (*Depending on foam type)
• Bed Size: 60′′ x 132′′
• Angle Cuts
• Multi-Head and Multiple Sheet Cutting Capable

Contour Cutting

• 3D Shapes Cutting Capability
• Vertical Contour Cutting
• Horizontal Contour Cutting
• Multiple Sheet Cutting Capable
• Able to Cut a Variety of Sizes

Digital Knife Cutting

• Bed Size: 60′′ x 120′′
• Precise Digital Knife Cutting
• Multi-layer Cuts

Skiving entails pushing a solid block of polyurethane foam through the blade of a knife. The blade is actually a steel belt around 1mm (0.040″) thick with a very sharp edge, and is positioned horizontally above the machine table. To help the blade cut its looped over two drums that pull it perpendicular to the direction the block is moving. These two motions help the blade slice through the material, shaving off the thickness required.

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Flatbed Die Cutting

• Accurate and repeatable
• Clean and vertical edges′
• Can cut a variety of materials
• Cut several parts at once
• Fast process

Rotary Die Cutting

• Precision cutting on various materials
• Allows for quick turnaround times
• Users can combine with other processes
• High accuracy and quality

Efficient manufacturing, whether of paper, cloth or foam, demands high volumes. To get the throughput, production lines are set up to make material in the widest possible widths. That’s why rolls straight from the mill, loom or foam producer are usually at least 72″ wide, sometimes much more.

Those rolls are convenient for shipping, distribution and storage, but for the end users, not so much. It depends on the application, but many want rolls that are somewhere between 1″ and 6″ wide. Getting to that width means slicing up the roll.

There are two ways of slitting wide rolls of material, rewind slitting and log slitting. Selecting the most appropriate depends on factors like the number of rolls needed, the type of material, and the edge quality sought.

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Adhesive lamination allows you to combine materials with various characteristics giving you a combination of the properties you need. Here are some examples of foam properties you can utilize with adhesive lamination:

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