High-Performance Materials for Every Industry

Merryweather Foam partners with industry-leading raw material providers to offer 1,300+ materials in 100+ classifications that meet the performance, aesthetic and compliance demands of your application.

Why Partner With Merryweather Foam?

With decades of experience, Merryweather Foam delivers tailored solutions through in-house foam manufacturing and advanced fabrication capabilities. We provide reliable, quick-turnaround solutions for sealing, cushioning, vibration dampening, thermal insulation, and other custom components.

Advanced Capabilities

State-of-the-art processing methods include waterjet cutting, kiss cutting, lamination, and adhesive backing to ensure optimal foam integration.

Competitive Pricing

We offer cost-effective solutions without compromising on quality, helping you get the best value for your investment.

Exceptional Service

Our expert team provides support throughout every stage of your project with a commitment to clear communication and timely updates.

Find the Right Foam

Open Cell Polyurethane

Lightweight and highly absorbent, this foam is ideal for acoustics, cushioning, and medical applications.

  • Available in multiple densities and colors
  • Can be customized through contour cutting and lamination
  • Common Applications: Acoustics & Vibration Control, Bedding & Furniture Cushioning, Medical Equipment

Reticulated Polyurethane Foam

Highly porous and durable, offers excellent filtration and sound absorption.

  • Available in multiple densities
  • Can be customized through die-cutting and lamination
  • Common Applications: Filtration, Foam Wedges

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Cross-Linked Polyethylene

Closed-cell, moisture-resistant, and impact-absorbing, XLPE foam is a widely used material.

  • Available in low, medium, and high densities
  • Customizable with waterjet cutting and adhesive backing
  • Common Applications: Insulation, Dunnage, Protective Packaging

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BISCO® Silicone Foam

Resilient to extreme temperatures and harsh environments, BISCO® silicones provide superior resilience and flexibility.

  • Available in soft to firm densities
  • Customizable with die-cutting and lamination
  • Common Applications: Gaskets, Heat Shields, Fire Stops, Cushions, Insulation

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Low Permeability Foam

Provides a tight seal against air, dust, and moisture while maintaining flexibility and long-term durability.

  • Available in low to high densities
  • Can be customized through die-cutting, waterjet cutting, and adhesive backing
  • Common Applications: Gasketing, Sealing, Insulation

Sponge Rubber

Resilient and versatile material with excellent compression and recovery characteristics.

  • Available in soft, medium, and firm densities
  • Customizable through die-cutting and adhesive backing
  • Common Applications: Insulation, Mousepads

PORON® Microcellular Urethane

This unique family of urethane foam was developed by Rogers Corporation for exceptionally elastic and highly predictable performance.

  • Available in multiple densities with flame-retardant options
  • Can be customized through precision cutting and lamination
  • Common Applications: Gasketing, Cushioning, Vibration Management, Impact Absorption

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Extruded Polyethylene

Lightweight and durable, extruded polyethylene is widely used to ensure products remain secure during transport and handling.

  • Available in various densities
  • Customizable through contour cutting and lamination
  • Common Applications: Electronic Packaging, Gift Packaging, Corner Protectors

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Memory Foam (Viscoelastic Foam)

Comfortable, impact-resistant, and pressure-conforming for safety, bedding, and ergonomic applications.

  • Available in soft to firm densities
  • Customizable through contour cutting and adhesive backing
  • Common Applications: Safety Equipment, Mattresses, Pillows, Furniture

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Industry Trusted

Recognized by top industry associations, our foam materials and tailored solutions meet the highest standards for safety, performance, and innovation.

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