High-Performance Materials for Every Industry
Merryweather Foam partners with industry-leading raw material providers to offer 1,300+ materials in 100+ classifications that meet the performance, aesthetic and compliance demands of your application.
Why Partner With Merryweather Foam?
With decades of experience, Merryweather Foam delivers tailored solutions through in-house foam manufacturing and advanced fabrication capabilities. We provide reliable, quick-turnaround solutions for sealing, cushioning, vibration dampening, thermal insulation, and other custom components.
Advanced Capabilities
State-of-the-art processing methods include waterjet cutting, kiss cutting, lamination, and adhesive backing to ensure optimal foam integration.
Competitive Pricing
We offer cost-effective solutions without compromising on quality, helping you get the best value for your investment.
Exceptional Service
Our expert team provides support throughout every stage of your project with a commitment to clear communication and timely updates.
Find the Right Foam
Open Cell Polyurethane
Lightweight and highly absorbent, this foam is ideal for acoustics, cushioning, and medical applications.
- Available in multiple densities and colors
- Can be customized through contour cutting and lamination
- Common Applications: Acoustics & Vibration Control, Bedding & Furniture Cushioning, Medical Equipment
Reticulated Polyurethane Foam
Highly porous and durable, offers excellent filtration and sound absorption.
- Available in multiple densities
- Can be customized through die-cutting and lamination
- Common Applications: Filtration, Foam Wedges
Cross-Linked Polyethylene
Closed-cell, moisture-resistant, and impact-absorbing, XLPE foam is a widely used material.
- Available in low, medium, and high densities
- Customizable with waterjet cutting and adhesive backing
- Common Applications: Insulation, Dunnage, Protective Packaging
BISCO® Silicone Foam
Resilient to extreme temperatures and harsh environments, BISCO® silicones provide superior resilience and flexibility.
- Available in soft to firm densities
- Customizable with die-cutting and lamination
- Common Applications: Gaskets, Heat Shields, Fire Stops, Cushions, Insulation
Low Permeability Foam
Provides a tight seal against air, dust, and moisture while maintaining flexibility and long-term durability.
- Available in low to high densities
- Can be customized through die-cutting, waterjet cutting, and adhesive backing
- Common Applications: Gasketing, Sealing, Insulation
Sponge Rubber
Resilient and versatile material with excellent compression and recovery characteristics.
- Available in soft, medium, and firm densities
- Customizable through die-cutting and adhesive backing
- Common Applications: Insulation, Mousepads
PORON® Microcellular Urethane
This unique family of urethane foam was developed by Rogers Corporation for exceptionally elastic and highly predictable performance.
- Available in multiple densities with flame-retardant options
- Can be customized through precision cutting and lamination
- Common Applications: Gasketing, Cushioning, Vibration Management, Impact Absorption
Extruded Polyethylene
Lightweight and durable, extruded polyethylene is widely used to ensure products remain secure during transport and handling.
- Available in various densities
- Customizable through contour cutting and lamination
- Common Applications: Electronic Packaging, Gift Packaging, Corner Protectors
Memory Foam (Viscoelastic Foam)
Comfortable, impact-resistant, and pressure-conforming for safety, bedding, and ergonomic applications.
- Available in soft to firm densities
- Customizable through contour cutting and adhesive backing
- Common Applications: Safety Equipment, Mattresses, Pillows, Furniture
Urethane (Esters and Ethers)
Common Applications:
Cushioning, Packaging, Sound dampening
Industry Trusted
Recognized by top industry associations, our foam materials and tailored solutions meet the highest standards for safety, performance, and innovation.
Get a Quote for Your
Custom Foam Project
Connect with Merryweather Foam to discuss your custom foam fabrication or contract manufacturing needs. We’ll help identify the right materials and processes.
