Custom Foam Supplies for the Aerospace Industry

Aerospace manufacturers use precision-engineered foam materials to enhance aircraft safety, performance, and comfort. From thermal insulation that regulates cabin temperatures to cushioning and protection for sensitive components, foam is critical in ensuring operational reliability and extending the lifespan of parts that withstand extreme conditions.

With decades of experience in foam manufacturing, Merryweather Foam specializes in custom foam solutions tailored to the aerospace industry’s stringent demands. Our expertise allows us to optimize efficiency and deliver consistent, reliable results that help aerospace manufacturers meet their operational goals.

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Applications for Aerospace Foam Products

At Merryweather Foam, we fabricate aerospace foam solutions engineered for superior durability and performance across many aerospace applications. Partner with us for foam aerospace products, aerospace insulation foam, protective packaging, vibration-dampening solutions, thermal regulation components, aerospace seals, and other aerospace foam solutions tailored to your exact specifications. With access to over 1,300 materials and advanced in-house foam fabrication capabilities, we provide high-quality, precision-engineered components that help maintain safety and efficiency in the aerospace industry.

Insulation

Sound Dampening

Gasketing & Sealing

Comfort & Cushioning

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Fire Protection

Vibration Dampening

Your Outsource Aerospace
Foam Manufacturing Partner.

As trusted custom foam manufacturers, our solutions enhance the performance and reliability of aerospace components. Our expert team works closely with you from concept to completion, providing foam for aerospace applications that meet demanding requirements and streamline production processes.

Merryweather Offers More Services to a Wide Range of Industries

From design and engineering, assembly, foam printing, laminating and a wide range of CNC capabilities… Merryweather foam offers speed, precision and high quality.

Foam Fabrication

CNC: Water Jet Cutting

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Foam Fabrication

CNC: Contour Cutting

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Foam Fabrication

CNC: Digital Knife Cutting

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Foam Fabrication

Precision Foam Skiving

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Foam Fabrication

Flatbed Die Cutting

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Foam Fabrication

Rotary Die Cutting

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Foam Fabrication

Precision Slitting

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Foam Fabrication

Adhesive Lamination

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Foam Fabrication

Hot Wire Form Cutting

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Merryweather In-House Services

Make Merryweather Foam is your one-stop shop for a full range of industrial foam manufacturing services. Learn more below about all of our in-house capabilities – all available in one, LEAN-operated, efficient location.

In-House Services

Bagging & Tagging

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In-House Services

Custom Kitting & Packaging

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In-House Services

Custom Design & Engineering

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In-House Services

Hand Part Assembly

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In-House Services

Foam Printing

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“My biggest challenge was deciding on which type of foam & silicone would best fit my needs. Because there are so many types of materials available, it can be time consuming to learn about all the different materials available and their specifications. Merryweather Foam was able to help me get the right materials that I needed to complete my product. Their work was completed on time – each and every time.“

Rob S. | Electronic Device Manufacturer

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“We struggled with getting the best design for two of our products. I was concerned that the final cost would be very expensive, but Merryweather worked closely with us to hit our product requirements and price point. After a few different samples, the foam parts were a perfect fit.“

Evan G. | Audio Equipment Manufacturer

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“My company handles over 10,000 products. The team at Merryweather has worked with me on many occasions to help me choose the right foam for the right application. Merryweather Foam is easy to work with and has helped me find solutions that I can pass along to my customers.“

Bill R. | Industrial Product Distributor

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